Engineers Rally to Make Custom Toys Just Before Christmas

They turned their air conditioning lab into a toy workshop.

Transcript

Part of the holiday season's magic is the excitement many kids experience when they look under the tree and find a bright-colored package with their name on itβ€”it's one of my favorite things.

But for parents of kids with disabilities, finding adapted toys their children can play with is often difficult and expensive. These are commercially available toys modified to be more accessible for children with limited motor skills. For example, switch-adapted toys are rewired and connected to a larger button or switch that's easier to press. 

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These toys are costly for parentsβ€”a talking Bluey that retails for $15 is rewired and sold for $70, and a $10 bubble machine is resold for more than $50. As a result, many children with disabilities don't have their own toys, or parents take a flyer on toys their kids might not interact with. It's unfortunate because, given the right fit, these toys can empower these kids to play independently.

Natalie Lyons-Donaway is a principal manufacturing quality engineer at GE Appliances, a Haier company. Her daughter is a speech-language pathologist who was interested in adapting toys. Until her daughter brought it up, Lyons-Donaway didn't know what a switch adaptable toy was. 

While she didn't know anything about the toys, she was part of an engineering team that specialized in taking things apart, making modifications and putting them back together. 

So, Lyons-Donaway and a team of engineers turned an air conditioning lab at GE Appliance Park in Louisville, Kentucky, into a workshop. Internally, they were known as the "GE Appliances Elf-gineers" and they built an assembly line where they dedicated their time to adapt about 125 toys for children with disabilities.

The team held a toy drive and family, friends and co-workers donated about 125 toys that 26 employees spent about 90 volunteer hours re-Elf-gineering.

The Elf-gineers had a quality check, where they made sure each toy worked before it was sent to an electronics engineer to test the control board and hook up the adapter. Then, it was sent back for final assembly. For the engineers, it wasn't just a job but a chance to make a difference. 

After the Elf-gineers finished their work and the workshop turned back into an air conditioning lab, the toys were sent to area non-profits and schools to light up the lives of children and families this holiday season.

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